Understanding the intermittent bonded ribbon production line
Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. supplies equipment for producing rollable formats used in optical-fiber manufacturing. This setup is designed for 12- and 16-fiber ribbons, allowing buyers to compare its capacity against their planned product range. Its split-type construction may also influence factory space and installation requirements.
Intermittent Bonded Ribbon Fibers In Stainless Steel Tube Fiber Coloring Machine
The stated construction speed for this particular production line is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. The full process is important to evaluate, not just the stated speed.
Factory utilities, reel requirements, available floor space, and installation conditions should be assessed before purchase. Request the supplier’s documentation package and confirm that the system matches your cable design and operating needs. Early planning for these details can reduce setup delays and make startup smoother.
Main Takeaways
- Designed for rollable 12- and 16-fiber formats.
- Listed speed: 600 m/min for this equipment.
- Features a split-type construction.
- Curing, monitoring, pulling, and take-up stages are included.
- Check utilities, reels, installation needs, and supplier documents before buying.
Intermittent Bonded Ribbon Production Line
Examine The Intermittent Bonded Ribbon Production Line
Three mold groups help shape rollable IBR formats by positioning fibers for small adhesive dots. Mold position is adjustable by operators from 0 to 15 mm, helping produce consistent spacing and form.
Produce Rollable Fiber Ribbons With Precision Bonding
The machine is fed by a 16-spool pay-off, and guide rollers with U-shaped grooves help maintain the organization of each strand. Steady contact during processing is encouraged by the rollers’ hard-anodized surfaces. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Confirm the required tension control settings with the supplier for your cable design.
Support 12- And 16-Fiber Configurations At Speeds Up To 600 m/min
The stated construction speed reaches 600 m/min. Pay-off reel options hold 25.2 km or 50.4 km of fiber according to the listed reel dimensions: Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm. T-type and fiber-optic take-up reels are also available for this system. Compare reel capacity with your production requirements and expected changeover time.
Examine The Production Line’s Main Equipment And Controls
Tension, resin placement, and UV exposure must work together to deliver reliable output. Operators can use the system to align settings with the needs of their cable design and fiber ribbon.
Coordinate Fiber Tension, Resin Dispensing, And UV-LED Curing
Every pay-off unit uses electro-pneumatic adjustment. Through the interface, operators set adhesive-dot spacing and counts while dispensers work individually or in linked groups.
Three pre-curing ovens serve the mold groups ahead of UV-LED post-curing. Verify resin compatibility and operating conditions with the supplier.
The Siemens PLC and touchscreen show lamp current and oven temperature, generate alarms, and support preset lengths. Check the required cabinet and power supply arrangements before purchasing.
| Process Stage | Technical Specification | Buyer check |
| Tension of fibers | Pay-off tension: 0.4 to 2 N with ±0.02 N; capstan tension: 50 to 500 g with ±5 g accuracy | Match settings to cable needs |
| Dispensing of resin | Independent or linked units; set adhesive-dot spacing and count | Check interface configuration |
| Curing With UV-LED | Three 800 W pre-curing ovens; one 6 kW post-curing oven; 395 nm ± 3 nm; at least 85% cure under stable, high-speed conditions | Confirm resin compatibility |
| Process monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; live lamp current and oven temperature, alarms, preset lengths | Check cabinet and power supply |
Prepare Line Configuration, Installation, And Operating Conditions
Before the machine is delivered, set aside a dedicated operating area. The optical fibre system requires an enclosed, clean, dry, and draft-free environment. Maintain temperatures between 15°C and 25°C and humidity at or below 85%. Maintaining these conditions supports equipment protection and operating precision.
Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. The system needs nitrogen supplied at 7 bar and 99.99% purity, together with compressed air at 6 bar. A three-phase, five-wire electrical supply rated 380 V ±10% is required.
- Reserve room for the cabinet, components, resin, and access to service parts. Before starting the line, check the temperature settings and tension control.
- Account for the specified reel size of Φ410 mm × Φ50.8 mm × 391 mm. Reels of up to 30 kg can be handled by the take-up unit.
- Account for the main power feed-in cable when planning the site. The equipment package excludes connection cables and cable trays.
Before ordering, confirm the supply scope, reel types, and installation requirements. Reviewing these items may reduce setup time and avoid subsequent delays. Ask the supplier to verify settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning supports a smoother startup for the production system.
Obtain Pricing For A Ribbon Production Solution Matched To Your Needs
Manufacturers seeking rollable 12- or 16-fiber formats can assess this line at its stated speed of 600 m/min. Share details of your fiber layout, output targets, cable requirements, reel preferences, and factory conditions to obtain a quotation.
Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and included options. Before ordering, review the included components, dispensing-head options, unit functions, and cable design.
The documentation list covers operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. Reviewing these documents can clarify setup time and future service requirements.
Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to request pricing and configuration details that suit your output plan and site utilities. Verify the supply scope and replacement parts before purchase.