INNOVATIONS IN SZ STRANDING LINE DESIGN

Intermittent Bonded Ribbon Production Line Available For Sale

With a listed operating speed of 600 m/min, this machinery offers substantial capacity for optical-fiber production. Before making purchasing plans, buyers should verify the actual speed, configuration, and operating conditions with the manufacturer.

Shanghai Weiye OFC provides a system engineered to manufacture 12- and 16-fiber rollable ribbons. Its product description presents the equipment’s capabilities, technical specifications, and included systems, providing U.S. buyers with a basis for comparing their equipment requirements.

Review the listed configuration in the product description, then contact the supplier about pricing, installation, and options specific to your project. This approach helps determine which equipment details apply to your particular manufacturing site and goals.

Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. provides its business address as 201 Minyi Road, Songjiang District, Shanghai. Consider the product listing a preliminary information source, and confirm up-to-date specifications and commercial terms with the supplier. Submitting a clear request for pricing and specifications can help you move forward with the assessment.

Fiber Secondary Coating Line
Fiber Secondary Coating Line
Compact Fiber Unit

Key Takeaways

• The stated operating speed is 600 m/min, although the manufacturer should confirm the applicable conditions.
• This equipment supports production of 12-fiber and 16-fiber rollable ribbon formats.
• The product listing describes machine capabilities, technical specifications, and supplied systems.
• Request details about pricing, installation requirements, and project-specific customization.
• The supplier provides a business address in Songjiang District, Shanghai.

Overview Of The Intermittent Bonded Ribbon Production Line

According to the supplier, the equipment is designed for rollable IBR configurations containing 12 or 16 fibers. The published specifications state a 600 m/min construction speed together with a fiber diameter of Ф245 μm ±10 μm. As these are manufacturer-listed values, confirm the actual production speed and relevant operating requirements directly with the supplier.

Intermittent Bonded Ribbon Production Line

Equipment Designed For Twelve- And Sixteen-Fiber Rollable Ribbon Production

The machine configuration accommodates two different fiber counts in rollable ribbon designs. Buyers can use these options as a starting point for checking compatibility with target formats, fiber sizes, and handling requirements.

How Intermittent Adhesive Bonding Allows Flexible Fiber Configurations

The patent’s design examples describe neighboring fiber subunits joined by adhesive bonds positioned at intervals. One illustrated spacing range extends from 10 mm to 1,000 mm. This differs from a continuously bonded structure in which the connection extends across the full ribbon length.

By spacing the bonds apart, the assembly can move between a mostly planar arrangement and a rolled, curled, or folded shape. The specified spacing illustrates the patented design concept rather than confirmed production-machine settings.

• Machine details: A choice of 12 or 16 fibers, a listed operating speed of 600 m/min, and a specified diameter of Ф245 μm ±10 μm.
• Patent example: Illustrative spacing between adhesive bonds of 10 mm to 1,000 mm.
• Design benefit: Adaptable handling when the ribbon takes different shapes.

Uses In Optical Fiber Cable Manufacturing

Flexible ribbon arrangements can help cable designers balance access for splicing with compact cable packaging. The patented design keeps fibers arranged in order while permitting sections between bonded points to shift as the cable is assembled.

High Fiber Density And Compact Cable Designs

An optical fiber ribbon may remain flat during mass fusion splicing and subsequently fold or roll for installation in a smaller cable. The patent identifies opportunities for reduced cable dimensions and a greater proportion of fiber area relative to the cable’s cross-sectional area. Actual performance and dimensions will vary according to the overall cable design and the application for which it is intended.

Organizing Fiber Ribbons To Support Efficient Fusion Splicing

The ribbon format enables organized handling at the splice location while allowing the subunits to move during cable assembly. For production material planning, the listed specifications include payoff reels accommodating 25.2 km and 50.4 km of fiber. These reel capacities can be compared with the facility’s cable-manufacturing needs and material-handling setup.

Specifications And Performance Of The Production Line

Before asking for pricing, assess whether the stated machine performance matches the demands of your production process. Installation preparations should also account for suitable reels and the utilities available at the production site.

Speed, Diameter, And Attenuation

The stated construction speed is 600 m/min. The specified fiber diameter is Ф245 μm ±10 μm, while additional attenuation is stated as ≤0.01 dB/km at 1550 nm. Confirm the measurement conditions and expected performance directly with the manufacturer.

Payoff And Take-Up Reel Compatibility

The payoff system accommodates two reel dimensions, and the maximum weight of a full reel is 10 kg. The take-up assembly supports a T-type reel as well as a fiber-optic reel. Check whether the preferred reel format suits your existing handling equipment and procedures.

Facility Utilities And Operating Environment

The machine requires a three-phase, five-wire electrical supply rated at 380 V ±10%. Its specified operating environment is enclosed, clean, dry, and protected from drafts, with temperatures of 15 to 25°C and relative humidity no higher than 85%. Nitrogen must be supplied at 7 bar with 99.99% purity, together with compressed air at 6 bar. Verify the required utility connections before installation begins.

Fiber Payoff And Gathering Equipment

Optical fibers are guided toward the forming section by the payoff and gathering components. The associated controls help maintain a steady supply of fiber while reducing handling risks.

Tension-Controlled Payoff System For Sixteen Spools

The active payoff accommodates 16 spools, incorporates traversing, and permits independent tension adjustment. Each spool has a maximum weight capacity of 10 kg. Detailed specifications indicate a tension range of 0.4 to 2 N, accuracy of ±0.02 N, and a 550 W motor. Another overview gives a range of 40 to 150 g and accuracy of ±2 g, so buyers should confirm which specification applies to their configuration.

Fiber Guidance, Break Detection, And Static Control

The forming area receives fibers through U-groove guides, multi-groove gathering rollers, and devices designed to prevent jumping. A break-detection system and alarms notify operators when problems occur. Safe handling is supported by protective guards and a pneumatic clamping mechanism. At the fiber exit, a rod-style electrostatic dust collector is installed, while anti-static equipment helps manage dust along the gathering route.

Precision Molding And Intermittent Adhesive Dispensing

Operators can adjust adhesive positioning and mold alignment through the forming platform. These settings allow the production process to be adapted to the intended ribbon configuration.

Adjustable IBR Mold Platform For Ribbon Formation

Ribbon formation uses three mold assemblies, each capable of holding up to five Nordson EFD jet valves. The mold adjustment range extends from 0 to 15 mm, while the mold base can be maintained between 20°C and 60°C. Grouped precision dispensing valves are installed on slide tables so operators can refine their alignment and place adhesive dots carefully.

Configurable Nozzle Arrangements For Twelve- And Sixteen-Fiber Ribbons

For 12-fiber ribbons, the specified arrangement consists of 5+5+1 valves. Production of the 16-fiber format uses a 5+5+5 configuration. Operators can adjust adhesive-dot spacing and the number of dots through the interface to match the selected optical fiber ribbon design. The process calls for a specialized adhesive suitable for both coating and curing.

Curing Bonded Fiber Ribbons With UV-LED Technology

The curing assembly applies UV exposure in stages to harden adhesive throughout the fiber structure. The arrangement of the ovens and their published operating values provide buyers with information for evaluating process compatibility.

Initial Pre-Curing And Main Curing Operations

Three dedicated LED-UV ovens rated at 800 W each perform the pre-curing operation. Fibers from each mold group pass through their respective pre-curing unit before entering the principal 6 kW post-curing oven. Adjustable shutters reduce potential UV leakage and nitrogen loss. The supplier states a principal wavelength of 395 nm ±3 nm, minimum curing degree of 85%, and post-curing power of no less than 2.5 kW.

Managing Nitrogen Supply And Curing Performance

Operators can manually regulate nitrogen pressure and flow. Automatic functions also start nitrogen delivery during startup and stop it at shutdown. The manufacturer states that lamp-array power use remains at or below 80% of total power during steady, continuous operation at production speed. These specifications provide a reference for comparing equipment, although testing conditions should be verified with the supplier. Ask whether different adhesives or materials require adjustments to the settings.

Visual Inspection, Capstan Traction, And Take-Up

As fibers travel through the equipment, visual monitoring and steady winding support the maintenance of material quality. Buyers can use the listed specifications to assess whether the machine meets the demands of their cable manufacturing process.

Online Inspection Of Fiber Color Sequence And Adhesive Dots

Real-time magnified views are displayed through the machine’s microscope and camera system. Operators can inspect optical-fiber color order and verify the presence of resin dots at individual dispensing locations. This inspection helps identify ribbon problems before the material enters the winding stage.

Precision Take-Up With Servo-Controlled Traction

A 1 kW AC servo motor powers the capstan’s Φ190 mm traction wheel. Metering accuracy is specified as better than 1‰. Operators can set tension between 50 and 500 g while maintaining an accuracy of ±5 g. Together, these settings support controlled movement and handling of the fiber ribbon.

Take-up operation is rated at 600 m/min with a spool weight limit of 30 kg. The servo-driven take-up and traversing assemblies support uniform positioning during winding. Cable pitch can be adjusted continuously between 1 and 6 mm. A photoelectric sensor monitors position and assists with reversing direction. Confirm that the operating conditions and settings are suitable for your target cable design with the supplier.

Production Monitoring And Electrical Control Systems

Accessible controls allow operators to adjust settings, check equipment status, and arrange orderly shutdowns. According to the manufacturer, the machinery incorporates Siemens controls alongside Schneider Electric switchgear.

PLC And Touchscreen Operation

The ribbon production line uses Siemens S7-1200 and S7-1500 PLCs with a 10.4-inch Siemens touchscreen interface. Schneider Electric provides the low-voltage switching equipment. The system supports both interlocked operation across the full production line and separate operation of individual units.

Settings, Alarms, And Length-Based Stops

Through the touchscreen, operators can manage process settings, activate curing ovens, configure wire feeding, and view alarms. It also displays lamp operating hours, live lamp current, oven temperature, and the equipment’s accumulated operating time. The meter-counter calibration feature allows displayed counts to be aligned with the distance actually traveled.

A preset length can be entered to initiate slowing or stopping of the machine. This provides a practical way to control the end of a cable production run. Verify the available controls and configuration requirements with the supplier before purchasing.

Materials, Process Compatibility, And Ribbon Quality

Adhesive selection affects both the consistency of coating application and the final product. The manufacturer calls for a specialized adhesive intended for the machine’s coating and curing process instead of an ordinary multipurpose product.

Dedicated Adhesive For Bonding And Curing

Separate valve switches on the pressurized adhesive supply let operators control individual feed paths. Precision pressure-regulating valves help maintain controlled adhesive delivery at each dispensing location. Air pressure can be regulated but must remain at or above the listed minimum of 0.5 MPa.

The adhesive lines are black to reduce the risk of UV-triggered reactions while the system operates and cures material. Preventing unintended exposure matters because adhesive behavior could be affected before the material reaches the fiber surface.

Confirm suitable adhesives, process parameters, and surface-finish requirements with the manufacturer before choosing materials for a secondary coating operation. Ask how the recommended adhesive performs under your intended application conditions and expected production length. Detailed manufacturing guidance can support consistent quality throughout setup and the completed run.

Installation Requirements And Included Documentation

Prepare the installation area and necessary utility connections before arranging equipment setup. The supplier’s specifications provide guidance for planning the production site and supporting consistent operation of the fiber-optic machinery.

Facility Conditions And Buyer-Supplied Connections

The machine should be positioned inside a draft-free, enclosed workspace that is clean and dry. Maintain a room temperature of 15 to 25°C and relative humidity no higher than 85%. Provide nitrogen at 7 bar and 99.99% purity, along with compressed air at 6 bar.

The equipment package does not include connecting cables or cable trays. The purchaser is responsible for supplying the main incoming power cable. Before installation, check cable routing and utility capacity, particularly when the machine will be located near secondary coating operations.

Operating Manuals, Drawings, And Maintenance Information

The supplier includes documentation supporting machine installation, operation, and servicing. Review these records before startup to help staff plan work activities and identify necessary supplies.

• Operating and instruction manuals together with the overall equipment layout drawing
• Electrical schematics, wiring diagrams, and drawings for installation and maintenance
• Purchased-component instructions and a wear-parts list to support service preparation

These documents help maintenance and production teams prepare for initial startup and regular equipment care.

Selecting A Ribbon Production Line That Matches Your Manufacturing Requirements

Begin by identifying the ribbon formats you intend to manufacture and sell. This production line is designed for 12F and 16F options, with a listed construction rate of 600 m/min. Compare those specifications with your expected product mix, production targets, and anticipated cable demand.

Before purchasing the machine, confirm that its take-up arrangement matches your requirements. The standard IBR reel has dimensions of Φ410 × Φ50.8 × 390 × Φ310 mm, supports up to 30 kg, and provides cable pitch adjustment from 1 to 6 mm. Check that these specifications suit your production facility and material-handling operations.

The compatibility of payoff spools should be reviewed as well. Available options include international-standard spools accommodating 25.2 km, 50.4 km, and 63 km. Obtain the exact spool dimensions before ordering materials or planning the length of manufacturing runs.

Evaluate utilities, adhesive requirements, and operator-monitoring capabilities alongside production speed. Assess whether the equipment arrangement is appropriate for fiber cable, loose tube, or the specific application in your cable production process. Before ordering, review equipment configuration and startup requirements directly with Shanghai Weiye. A thorough compatibility assessment can help prevent expensive modifications later.

Request A Quote For The Intermittent Bonded Ribbon Production Line

U.S. buyers can evaluate a system offering 12F and 16F formats, a specified construction rate of 600 m/min, and specialized optical fiber ribbon-forming equipment. Compare these features with your planned cable products to assess equipment suitability.

A pricing inquiry should include your chosen format, projected production quantity, reel requirements, and facility utility details. Include information about the fibers and material-handling process to allow Shanghai Weiye to review the intended setup.

Before ordering, verify adhesive compatibility, the specified LED wavelength of 395 nm ±3 nm, and the published curing performance. Discuss how the stated specifications affect your intended material and finished surface-quality objectives.

Use the manufacturer’s product listing to examine the equipment information. Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to confirm machine configuration, delivery arrangements, and commissioning requirements. The supplier provides its address as 201 Minyi Road, Songjiang District, Shanghai. You can call 021-60701630 to review your project needs with the supplier. Providing complete information in your quote request makes the following stages easier to clarify.